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Blade

Blade Geometry, Profile and Finish

If steel is the engine of a knife, then blade geometry (cross-section) and profile (the blade’s shape, especially along the cutting edge) are the chassis. Just like a powerful engine can’t make a car fast if the chassis is bulky and the aerodynamics are poor, the best steel won’t make a knife perform well without the right blade geometry and profile.

 

While geometry doesn’t significantly impact the sharpness measured by common sharpness-testing devices, it dramatically affects the subjective cutting experience. The "cutting feel" refers to how effortlessly the blade moves through food and the power required to execute a cut.

In addition to geometry, two other key factors have an impact on the cutting feeling:

  • Sharpness of the cutting edge       (covered in next chapter)

  • Surface finishing of the blade  (explained later in this chapter)

When discussing the geometry of a knife blade, one has to keep in mind two simple rules:

  • Food releases more easily from a curved surface than a flat one

  • The thinner the blade, the easier it glides through food

How to produce a knife blade from a strip of steel from a steel mill

 

Knife blades are shaped from rectangular steel blanks, either punched or cut from pre-cut sheets or large coils of steel. These blanks have a rectangular profile, typically 2-5 mm thick and 20-100 mm tall. To transform this rectangular profile into a sharp, functional blade, material is ground away from the sides to create the edge. This grinding process is done either using semi-automatic machines or manually with grinding wheels or belts (see image: blade grinding).

 

During grinding, the blade’s thickness gradually decreases toward the tip, a process known as distal tapering. This tapering adds flexibility to the blade, particularly at the tip, which is essential for certain cutting techniques (see image: distal tapering).

Graphics of how a knife blade is ground from a rectangular sheet of metal into a tapered profile

blade grinding

Graphis of how a strip of steel is tapered towards the tip by grinding called distal taper

distal tapering

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